Quality control, the biggest challenge
for the modern factories is what makes them win or lose the position in
the market. This race is driving the manufacturers up the wall because
they are not only required to manufacture quality products; they are
also required to meet the huge daily production targets. In search to
make products of superior quality with the least manufacturing costs,
the ingredients have changed and a lot of different types of liquids,
solids and gases are being used. Managing and storing the huge variety
of products to be used in the manufacturing has created a challenge for
the factories and raised many safety concerns.
Since it is
necessary to have all the required ingredients in the largest quantity
possible, the storage areas have been modified to make storage in bulk
quantity possible. Huge sized and various shaped tanks and containers
have been installed to hold the different liquids. Due to these massive
changes, the need for a powerful and reliable measuring device became
indispensable. Ultimately the need was fulfilled with the
ultrasonic level indicator
which is by far the most different and unique measuring device. It has
the ability to not only measure liquids and gases; it has the unique
ability to measure these materials without coming in contact with the
materials.
This device has made it possible for the factories to
use the sensitive liquids which are highly toxic and corrosive. As it is
impossible for the humans to come near them without proper protection,
the normal liquid level indicators also failed to perform their best
with them. These indicators either started malfunctioning after a very
short period, or they broke apart leaving the staff to note wrong
readings only to realize when the gauge was still showing a plentiful
level and in reality the tank was completely out of stock. As a result
the quality suffered and the targets were nowhere near to be met for as
long as the refill was unavailable.
Apart from these toxic and
corrosive materials, to measure water level in the tanks the use of
standard liquid level indicator is still applicable. If a factory has no
use of sensitive raw materials, it can do without the ultrasonic
measuring device. But if it needs to keep a stock of liquids other than
plain water, it badly needs the
ultrasonic liquid level indicator.
Without it the factory would often be receiving complaints of missing
out of necessary liquids and of broken or damaged liquid indicators.