Reducing wastes in the factories not
only can help them save millions of dollars annually, but it will also
be very helpful to protect nature. The high demand of products in the
market has pushed factories in overdrive. They are working continuously
round the clock only to stop for an hour or two that also for the break
times. Working hours have been scheduled in such a way that every hour
the machines keep rolling and workers are busy assembling. To keep the
nonstop working routine effective, it has become common practice for
factories to keep a huge supply of the necessary items in their
inventory.
Most of the items come with an expiry date and hence
they need to be consumed within the specified time. Most of them are
never used because such a huge stock was never needed. What happens
next? The expired stock gets thrown away resulting in huge monetary loss
and piling the landfills with toxic materials. Liquids are flushed out
in the drain pipes which mix with the sewer pipes. Since the sewer pipes
often open up in separate landfills, even in rivers or open lands, the
toxic waste of the factories contaminates everything. In an attempt to
reduce overstocking and wastage, the ESH and production planning
department work in collaboration to figure out the actual requirement.
The
amounts of the required liquids are sent to the procurement department
which contacts their suppliers accordingly. When the liquids arrive it
is measured with a
liquid level indicator
to ensure that the exact amount has been delivered. It would help in
updating the records which will be helpful in planning the production
and setting daily targets. Since the exact amount that is needed will be
procured, it will help to reduce the wastage that is flushed down the
drains.
Sometimes the fixed liquid level indicators can
malfunction. Since they are under constant pressure and even get old,
they are often reported to malfunction. By showing wrong level of
liquids, the production planning can be harmed. As targets would be set
accordingly, the liquids would run dry in the middle of the process. For
a secondary and better performing measuring device, the
ultrasonic level indicator
is sued. It is a portable device which does not need to be fixed at a
single point, so one device is enough to manage the liquid measurements
of an entire factory. This ability of the device has made it very
popular among factory owners.