Liquid management is becoming an issue
in the factories these days. Due to the massive amount of liquids being
used in the factories, the demand of liquids has increased from some
gallons per day to thousands of gallons per day. This new demand of
liquid has raised many concerns about the working environment in the
factories because most of the liquids used are of hazardous nature. The
use of highly toxic acids is becoming a common thing in the factories.
Their uses are diverse, from being used as cleaning agents to being
mixed in batters; it has become necessary to have a large quantity in
the factories.
Most of the toxic and hazardous liquids emit fumes
regularly which are toxic enough to kill the people around it. This is
the reason why most of these liquids are kept in single skinned
containers. These containers are required to be kept far away from
places where people are working. The chimney installed in the containers
serves as an outlet for the toxic fumes which are released in open air.
Since it is necessary to know the exact amount of liquids present in
the single skinned containers, each container is fitted with a separate
liquid level indicator.
There
are many types of indicators which can be fitted with the containers.
Some are fitted right next to the container because they have a short
range of detecting liquids, while some indicators can detect from a
distance. In either case, a special person is allotted the task to note
down regular readings at the prescribed timings. A complete record is
kept which can tell the staff about the daily consumption of the liquid.
Knowing about the amount of liquid being used helps the production
managers to plan their production targets accordingly. When the levels
are down, the procurement department is informed to arrange a refill
while there is still time.
Some special liquids (highly
corrosive) are known to break the installed liquid level indicators.
Because of their highly corrosive property, they break the mechanism of
the indicators that are in direct contact with the liquids. For this
purpose a special indicator is used which is popularly known as the
ultrasonic level indicator.
The ultrasonic device is unique as it does not require coming in
contact with the liquid. The transducer is placed on the wall of the
container from where it passes the ultrasonic rays right through the
wall and detects the liquid level. The level is then visible on the
device’s LCD from where the person taking the measurements can note down
the liquid level.