Level measurement of different liquids
used on industrial scale is very important for the maintenance of
quality standards and to ensure safety and protection of the employees
and the industry as a whole. The
liquid level indicator
has many diverse uses and is used for wide range of different
functions. There are many different types of application in the
industry in which the measurement of the liquid level is required. It
could be used to measure the level of liquids or solids as well. Some of
the typical uses of liquid level measurement indicators are for
waste-water management and treatment system, measurement of bore hole or
well level, measuring liquid level in tanks, vessels or containers etc.
some of the common usage of solid level measurements could be for dust
collectors, pneumatic conveying receivers etc.
The liquid level
measurements have been divided into two broad categories; point level
measurement and continuous level measurements. The point level
measurement is used to detect and control the liquid measurement at some
point in the container or vessel. The continuous level measurement
keeps a check on the level of the liquid all the time through a level
transmitter or a transducer. The output provided by the level
transmitters is of 4 to 20 signals, often. This is proportional to the
height of the medium or liquid. Mostly, the output of the continuous
level is used for controlling the pump or valve that is controlling the
level of the medium or liquid, continuously and consistently.
This
article will provide a brief overview of some of the popular continuous
level measurement techniques which would include; hydrostatic pressure,
ultrasonic and radar.
- Hydrostatic pressure technique: it
makes use of the differential pressure sensor and is commonly used for
sensing the liquids in the huge tanks or liquid reservoirs. The
differential pressure sensor in the device measures two pressure inputs;
a high pressure and a low pressure port. It provides the difference of
the total tank pressure and the head pressure of the liquid in the tank.
- Ultrasonic level indicator:
these sensors are used where non contact level sensing is required. The
ultrasound waves are transmitted into the material container. The waves
reflect back and are gathered by the transmitter. The level of the
medium inside the container is measured by calculating the time the
ultra sound waves take to travel from the sensor to the material and the
reflection of the echo sound back to the sensor.
- Radar: the
radar waves make use of the low energy, high frequency electromagnetic
waves which are emitted by the sensor and are transmitted along the
probe which is submerged into the into the medium to be measured. The
impulses upon hitting the medium are reflected back towards the probe
and then to the sensor. The sensor then calculate the liquid level by
finding the time difference between the impulses sent and the impulses
reflected. It is also referred to as Time Domain Reflectometry.