With the increasing demand of
sophisticated automated processing systems and the need to do precise
and accurate measuring of the liquids at industrial scale has motivated
the process engineers to come up with more sophisticated sensitive and
accurate level measuring devices. The improvement and accuracy in the
level measurement of the chemicals and other liquid products used at
industrial scale has resulted in reduction in the variability of the
chemical process, along with standardized and consistent product
quality, reduction in the cost of production and less wastage. The new,
better and latest
liquid level indicator devices have enabled to achieve all these above mentioned requirements.
There
are many different methods devised for measuring the liquid level which
are used at industrial scale. The oldest and traditional liquid level
measuring device was the sight glass. But this manual method of liquid
level measurement definitely had many limitations; therefore, it is
replaced by more advanced and sophisticated methods of liquid level
measurement.
The latest level detection devices make use of the
specific gravity for level detection. For the inference of level,
hydrostatic measurements are also used. In case, the level measurements
involve more complex physical principles, emerging technologies make use
of computers for performing the calculation function. The data is send
from the sensor in the form of readable data to the monitoring or
control system where it is calculated. Some of the useful readable
signals send out to the computers from the sensors include current
loops, analog voltages, and digital signals. It is easy to set up analog
voltages but can cause problems of annoying noise and inferences. One
of the most common mechanisms used today is the 4-20mA current loop.
Current loops possess the capability of carrying the signals over quite
long distances without causing much degradation in the signals. The
technology of digital signals such as Foundation Fieldbus, Hart,
Honeywell DE, Profibus, and RS-232, is one of the traditional and
powerful mechanisms but can carry the signals only to the limited
distances. The newest and latest level measuring devices make use of
wireless technology which allows them to signals at vast distances
without any signal disruptions.
The more advanced and modern level measuring devices are the
ultrasonic level indicator,
radar devices and laser. These are build up on the mechanism of level
measurement which makes use of much more sophisticated digital encoding
formats and uses digital computing intelligence for formatting the
codes.
Today, the trend has replaced the traditional mechanical
and pressure based measuring devices with the devices that measure the
distance to the surface of the fluid by making use of time measurement
system. The need and requirement to make precise measurements of the
levels has given rise to the need of using advanced communication
capabilities and digital calibration schemes in the latest level
measuring devices. Now this technology is used in microprocessor based
computers in almost all level measurements devices. These micro
processor based computerized level measuring devices now serves the
purpose of control, analysis and communication.